Modulation principle of slurry used for refractory brick

 Brickwork with refractory slurry should follow the following principles:
    (1) to deal with all kinds of refractory slurry pre experiment and pre laying brick front, confirm the bonding time, different mud initial setting time, consistency and water;
    (2) Modulation of different mud to use different instruments, and timely cleaning;
    (3) Modulation is not homogeneous slurry to use clean water, water should be accurate weighing, blending uniformly, adjusted with the use. Have good hydraulicity and modulation of hard mud shall not add water use, has the initial setting of mud may not continue to use the;
    (4) Modulation with phosphate mud to ensure material time trapped provisions, with the use of post set, well modulated mud arbitrarily diluted with water. This kind of mud for corrosive shall not be in direct contact with the metal shell.

    We take the zero defect management idea, through the production process from beginning to end. All the time since, in the pursuit of perfect quality at the same time, also constantly improve the service system, concerned about each of your needs, to provide professional sales and technical service for you.

Classification and application of mullite insulating bricks

    Mullite insulating brick is different according to the density is divided into light and heavy mullite brick, according to the use of different temperature are divided into: 1350 mullite bricks, 1450 mullite bricks, 1550 mullite bricks etc.

    Performance and application of mullite insulating brick:
    Refractory degree is high, can reach more than 1790 DEG C. Refractoriness under load was 1600 ~ 1700 DEG C. Compressive strength of 70 ~ 260MPa. Good thermal shock resistance. Sintered mullite brick and fused mullite brick two. Sintered mullite brick with high alumina bauxite clinker as the main raw material, adding a small amount of clay or raw bauxite as binder, after molding, sintering and made. Electric cast mullite brick with high alumina, A12O3 and refractory clay as raw material, adding charcoal or coke fines as a reducing agent, after forming by reduction of electric melting method to manufacture. Crystal fused mullite than sintered mullite, thermal shock resistance than sintered products. Uniformity of content in the high temperature properties of alumina and mullite mainly depends on their distribution and glass. Mainly used for blast furnace hot blast stove top, bottom, and glass furnace regenerator, ceramic sintering furnace, petroleum cracking system dead lining.

Using requirements of boiler with refractory material

     Boiler burner band main properties of refractory material should have included slag resistance, high strength, wear resistance, thermal stability, thermal conductivity and other properties. The traditional refractory belt mainly used chrome refractory ramming material, but because of the domestic high quality chrome resource scarcity, therefore is the main use of silicon carbide ramming material, silicon carbide high alumina coating material, high aluminum phosphate can be plastic, high temperature expansion plastic.

Of which the first two kinds of materials of high prices, but the long service life, good performance, and then two kinds of material price is low, but performance in general, and short service life. Therefore in the cyclone furnace liquid slag furnace and should not be used in high phosphate refractory plastic or ramming material, to avoid peeling or cracks in use in the production, so as to enhance the slag resistance of material and reduce the repair frequency.

High-temperature micro expansion refractory plastic and super 3000 water clay refractory performance fairly, has shown some advantages in the application to the wall pipe and boiler furnace top. But this kind of material in its solidification time is long, easy to dry shrinkage crack, thus for the construction and maintenance of a great deal of trouble. At the same time the supplier quality there is a certain fluctuation, sometimes refractoriness and normal temperature strength of less than 1580 degrees and 981N/cm2.

Carburant,Refractory Material,Refractory Product,Refractory Company,Refractory Mortar

Carburant

• Name: Carburant
• Products Id: a69
• Advantage: Less impurity content, recovery carbon stable with obvious effects, fixed C can be more than 93%
• Delivery Time: 30-60 Days
• Products Used:

Low Creep Mullite Brick,Creep Brick,Mullite Brick,Firebrick,Fire Brick,Refractory Brick

Low Creep Mullite Brick

Composed of compound mullite, the bricks are processed through moulding under high pressure and sintering at high temperature, with Features of strong strength, steady bulk at high temperature and small creep rate, which are available for hot blast stove of large and middle size.
 

Ladle Slide Gate,Tundish Slide Gate,Lade Sliding Gate,Slide Gate Plate

Ladle Slide Gate

Made by using sintered alumina and mullite as raw material, add in some of the carbon matrix components and anti-oxidant(such as aluminum, silicon metal, SiC, B4C, Mg-B and so on), adding binder pitch or phenolic resin mixed with coal Nerishige type, fired in a reducing atmosphere to form alumina oxide carbon refractories sliding gate plate.Slide plates fired at high temperatures cover Al2O3-C based, Al2O3-ZrO2-C based and MgO-spinel based, Our company supports the customer in flow control offering a range of ladle slide gate products. We have a wide range of refractory materials for achieving consistent and reliable high performance in all areas of slide gate applications. Balanced refractory life of plates, nozzles and well blocks enables a cost-effective operation 

Selection of additives in firebrick

     Resin bonded carbon magnetite brick because of its good thermal shock resistance and slag resistance of iron and steel industry, in particular applied basic oxygen furnace and electric arc furnace. Carbon has excellent performance such as high thermal conductivity, low thermal expansion coefficient, high heat shock stability, at the same time and wettability of the job of slag has good corrosion resistance and anti erosion ability. As is known to all, the brick body carbon easy oxidation, which restrict its use in high temperature, the oxidation of carbon from the beginning of the 300 DEG C, with the increase of temperature oxidation speed.

    Ceramic materials (SiC, carbon silicon oxide) do coating in the flake graphite or carbon fiber, were impregnated with phosphate, cement foam board price and the use of surface glaze etc... These expensive methods used in the refractory brick have certain limitations, another method is through the steam treatment of fine particle boron, TiB2, ZrB2 and SiC and other materials to do thermal barrier coating on graphite or carbon composite material.

   A common method of refractory brick is to add fine-grained antioxidant materials, such as in MgO C SiC, B4C, brick added metal Al, Mg and (or) Si to prevent or limit carbon at high temperatures (> 1400 C) oxidation. Also, these additives are expensive, and can not completely prevent the oxidation of carbon at low temperature. Coating solution by liquid mixing 60% solid and 40% made, wherein the liquid binder is phosphoric acid and ethanol (liquid solution 30%) mixture. The outer coating brush MgO C brick thickness is about 0.8mm, the sample coating drying at room temperature is about 10min. In practice, the ladle after 5h pre heated to 1200 DEG C, because of some difficulties in the process of steel-making and sometimes need a longer time.