Electric Furnace Gunning Mix ,Gunning Mix,Refractory Material,Refractory Product,Refractory Mortar,Refractory

Electric Furnace Gunning Mix 

Electric furnace gunning mix with magnesia based and magnesia-calcium based material, binder and sintering agent, is characterized by high bonding strength, strong corrosion resistance and non-spalling. When hot repairing temperature is higher than 1000℃, hot repairing effect is good and adhesion rate is higher than 85%. 

Electric Furnace Gunning Mix ,Gunning Mix,EAF Refractory,Refractory Product,Refractory Material

Electric Furnace Gunning Mix 

 Electric furnace gunning mix with magnesia based and magnesia-calcium based material, binder and sintering agent, is characterized by high bonding strength, strong corrosion resistance and non-spalling. When hot repairing temperature is higher than 1000℃, hot repairing effect is good and adhesion rate is higher than 85%.

Correct methods to select good quality refractories with low cost

      High temperature industrial development cannot do without refractory material function, especially in the iron and steel, nonferrous metals, glass, ceramics, cement, petrochemical, machinery, boilers, light industry, electric power, military and other fields, is the basic material of an operation and technology industrial production, with each field of industry continue to increase, the demand quantity of refractory products is also gradually increasing, which requires every manufacturer increase production, while at the same time ensuring the production quality of the product is the most critical, it is also the fundamental in all areas of normal operation. For how to choose the right refractory is introduced in following four aspects:

1 according to the structure, working characteristics and motion conditions of the furnace and the analysis of material damage reasons, in order to choose the appropriate refractory. Accurate understanding and grasp the temperature changes of all parts of the material, carefully observe the material to prevent by all kinds of destructive effects, such as: high temperature molten metal erosion.

2 familiar with the material chemical composition and physical, work performance, so as to give full play to the characteristics of material.

3 so that all parts of the furnace material reasonable match, in order to avoid the mutual damage at the same time between material, but also take measures to ensure that the service life of the whole.

4 basic principles in satisfying the conditions above, to solve the resource and cost as much as possible. Can choose prices and transport costs low material, at the same time, vigorously develop the recycling, reduce the cost of.

We Xinmi Changxin refractories plant convenient transportation, rich in resources, is the base for the production of refractory materials ideal, high-quality refractory raw materials base believe refractory products can produce satisfactory.

Ladle Gunning Mix,Ladle Refractory,Gunning Mix,Mix Poeder,Refractory Product,Refractory,Refractories

Ladle Gunning Mix

According to the gunning characteristics of gunning mixes and considering the destructibility of slag lines and easily worn parts of ladles, our company specially developed HT series of gunning mixes with the unique binding agent and additives. 

Details of knowledge should pay attention to the selection of refractory materials

     Selection of refractory materials needs to pay attention to the details of knowledge. High temperature industrial development cannot do without refractory material function, especially in the iron and steel, nonferrous metals, glass, ceramics, cement, petrochemical, machinery, boilers, light industry, electric power, military and other fields, is the basic material of an operation and technology industrial production, with each field of industry continue to increase, the demand quantity of refractory products is also gradually increasing, which requires every manufacturer increase the output, while at the same time ensuring the production quality of the product is the most critical, it is also the fundamental in all areas of normal operation. How to choose the appropriate refractory should be for the majority of the use of units? This is we have been very concerned about the problem; here we take a look at it.

1 according to the structure, working characteristics and motion conditions of the furnace and the analysis of material damage reasons, in order to choose the appropriate refractory. Accurate understanding and grasp the temperature changes of all parts of the material, carefully observe the material to prevent by all kinds of destructive effects, such as: high temperature molten metal erosion.

2 familiar with the material chemical composition and physical, work performance, so as to give full play to the characteristics of material.

3 so that all parts of the furnace material reasonable match, in order to avoid the mutual damage at the same time between material, but also take measures to ensure that the service life of the whole.

4 basic principles in satisfying the conditions above, to solve the resource and cost as much as possible. Can choose prices and transport costs low material, at the same time, vigorously develop the recycling, reduce the cost of.

The four question above is each big unit using refractory selection needs to be considered, which can ensure the quality of products and reduce the cost, is a very good selection principle.

Silicon Carbide,Silicon Carbide Brick,Refractory Material,Refractory Product,Refractory Mortar

Silicon Carbide

silicon carbide is produced at high temperature in an electric resistance type furnace with quarts sand and petroleum coke as its main raw materials. Its hardness is between fused alumina and synthetic diamond .Mechanical intensity of it is higher than fused alumina. It is britte and sharp and has electrical and heat conductivity in some degree. The abrasives made of it are suitable for working on cast iron, non-ferrous metal, rock, leather, rubber, etc.It is also broadly used as refractory material and metallurgical additive.

Using requirements of boiler with refractory material

     Boiler burner band main properties of refractory material should have included slag resistance, high strength, wear resistance, thermal stability, thermal conductivity and other properties. The traditional refractory belt mainly used chrome refractory ramming material, but because of the domestic high quality chrome resource scarcity, therefore is the main use of silicon carbide ramming material, silicon carbide high alumina coating material, high aluminum phosphate can be plastic, high temperature expansion plastic.

Of which the first two kinds of materials of high prices, but the long service life, good performance, and then two kinds of material price is low, but performance in general, and short service life. Therefore in the cyclone furnace liquid slag furnace and should not be used in high phosphate refractory plastic or ramming material, to avoid peeling or cracks in use in the production, so as to enhance the slag resistance of material and reduce the repair frequency.

High-temperature micro expansion refractory plastic and super 3000 water clay refractory performance fairly, has shown some advantages in the application to the wall pipe and boiler furnace top. But this kind of material in its solidification time is long, easy to dry shrinkage crack, thus for the construction and maintenance of a great deal of trouble. At the same time the supplier quality there is a certain fluctuation, sometimes refractoriness and normal temperature strength of less than 1580 degrees and 981N/cm2.

Carburant,Refractory Material,Refractory Product,Refractory Company,Refractory Mortar

Carburant

• Name: Carburant
• Products Id: a69
• Advantage: Less impurity content, recovery carbon stable with obvious effects, fixed C can be more than 93%
• Delivery Time: 30-60 Days
• Products Used:

Refractory material how to use can have anti damage ability

     How to use Refractory let it has anti damage ability? The development of matching with refractory material according to the clinker rotary kiln each work with the different mining conditions, in a targeted manner to configure different anti damage of refractory materials, and considering the basic matching problem of each work tape lining service life, reduce maintenance times to stop the kiln, each work with lining, reach namely damage resistance independent and phase the purpose of matching cycle. Lining material preheating zone selection of good chemical stability, alkali erosion leaf wax stone brick and strong, the high siliceous raw pyrophyllite with low alkali, alkali resistant bricks made of this raw material, whether or not to burn the Chengdu firing with alkali resistance strong, but the strength is high, nearly doubled than clay brick life.

       The completion of the industrial experiment stage in Krivoy Rog coking plants, coke oven masonry and recommended room three thermal repair methods: flame gunning; using oxygen to the ceramic welding; using the exothermic material (heating material) to repair. The process principle of common: with the help of heat generated to form a protective layer on the surface of refractory composite masonry mending surface.

Flame gunning method of flame gunning refractory products, powder particles melt in the liquid or gaseous fuel flame, and was sent to the surface to be repaired. At this point the masonry was nozzle flame supplementary heating, so using this method may not have special restrictions on temperature is put forward in this paper, and can adopt refractory powder cheaper to obtain high-quality gunning layer. Principle of ceramic welding method is adding to the material of strong oxidant (exothermic material) - aluminum and silicon. Wind transport by means of oxygen jet flame method, oxidant and refractory powder to the surface to be repaired.

Dry Vibration Mix ,Firebrick,Fire Brick,Refractory Brick,Refractory Firebrick

 Dry Vibration Mix 

This product is mainly used for tundish lining, which is the 3rd generation of high-tech product following insulation board and tundish coating, and this product is characterized by convenient construction, without baking and long service life.

Al2O3-SiC-C Brick For Hot Metal Ladle And Torpedo Car

Al2O3-SiC-C Brick For Hot Metal Ladle And Torpedo Car

Al2O3-SiC-C brick, with corundum, bauxite, silicon carbide and graphite as raw materials, phonetic resin as binder, added with expansive agent and modifying agent, is characterized by good thermal shock resistance, good erosion resistance, and non-sticking slag. It is used for torpedo car and hot metal ladle, and can meet request of customers

Refractory materials commonly used in neutral and alkaline induction furnace

Neutral and alkaline lining is used only for induction furnace capacity of less than 10 tons. The cost is much higher than the acidic lining lining, so must meet the smelting efficiency is very high to the economy. Neutral and alkali furnace refractory material is sexy:

(1) Sintered magnesia. The erosion of the sintered magnesia against molten metal and slag is very good, and high refractoriness, disadvantage is the contraction occurred two times during sintering, resulting in cracks and voids. Risk also contained the fully sintered, affect the elastic. Cause of crack;

(2) Fused magnesia. Electric volume stability of fused magnesia is good, but expensive than sintered magnesia.

(3) Magnesia - alumina - spinel. Magnesia - alumina - spinel due to volume expansion appears in the formation of spinel, so as to compensate the shrinkage of magnesia. Degree of expansion by the number and shape of corundum and mineralizing agent control. (4) Chrome magnesia - alumina - spinel. Chrome magnesia - alumina - spinel besides the advantages of the spinel, also has good thermal stability;

(5) The calcium oxide crystallization. Calcium oxide crystallization created favorable conditions for dephosphorization and desulfurization, but easy to crack, and cooling easily. In addition, the stove temperature will absorb moisture, so it is in danger of hydration. The crystallization of calcium oxide lining can neither be ramming material, also can not be made into bricks used in induction furnace.

Formation of smelting furnace slag layer

     Infiltration of molten state in refractories copper matte with good mobility. Due to the surface in the reaction tower refractory lining is covered with a layer of dense with magnetic iron oxide for hanging slag layer is mainly composed of, so he struck the wall surface matte does not directly penetrate into the brick body, but first of all along the silicate slag channel infiltration within the material and the interaction and slag, slag at different depth generate Cu or Cu2O material.

    Reaction tower wall surface slag although direct intrusion effectively prevents the copper matte, but did not completely eliminate the erosion caused by the matte of lining. Through the slag layer, there are still a small number of matte can penetrate through, and then along the brick body pores or cracks penetrate within the capillary channel brick. Because of the more close to the brick center, oxygen potential is higher, so into the brick body after the copper matte is prone to oxidation reaction. After reaction, the generated Cu2O exists between the lining the main crystal and the matrix, and no penetration into the other grains.

    Molten copper oxide (CuO-Cu2O at 1140 DEG C when the low total soluble) will cause the increase of permeability brick thermal conductivity, the resulting expansion of strong diathermy, lining spalling and, in which Cu is oxidized to CuO, the volume expansion of 75%; oxidized into Cu2O, volume increased by 64%. Therefore, from the microscopic structure, corrosion of matte on the reaction tower lining is mainly for the chemical structure of permeability, copper matte and the resulting stress reaction.

The reasons of refractory brick collapse in the process of use

For refractory brick, we may not feel strange. With the progress of society, the application of refractory brick is more and more widely. Refractory brick appear collapse phenomenon in the actual using, so what causes it; following the Xinmi Changxing refractory material factory is simple to give you introduced the refractory brick collapse reason:
1, red hot refractory brick suddenly quenched with water will rupture and fall.
2, oven heating stage , rate master is not strict, temperature rise too fast, causing severe dehydration, masonry and damage due to expansion and shrinkage.
3, building stove masonry to expand stay insufficient, cracked and falling temperature after expansion.
4, the ash accumulation system, most of the metal salt corrosion of the refractory brick, embitterment of vanadium and nickel will penetrate into the refractory brick falling off caused by.
5 when the liquefied gas, heating, air flow ratio is undeserved, cause furnace blasting and vibration split off.
6, poor air flow furnace, flame directly flush furnace brick, the furnace brick thinning after a serious fall.
7, the operation course lifting furnace temperature pressure to balance, it is strictly prohibited to excessive temperature and pressure, avoid the sharp rise in the drop, because the temperature of each layer of brick always lags behind the furnace temperature, the more rely on the outer temperature changes more slowly, if drastic changes in a short time the temperature of the furnace, brick layer between refractory brick and brick joints rupture is caused due to temperature difference is too large to generate huge internal stress. Furnace pressure will cause the sudden change, refractory brick for each layer of gas pressure can't balance, pressure increasing and destroyed, may cause the whole refractory lining of furnace temperature fluctuation pressure serious collapse.

Refractory performance requirements of blast furnace trough

what are the requirements of blast furnace trough refractories performance? According to introducing, blast furnace trough is leads to high temperature molten iron or slag channel. In the production process to the following destructive effect subjected to several factors:
(1) The refractory material withstands high temperature molten iron and slag flow intense erosion.
(2) The chemical erosion of blast furnace slag.
(3) The destruction of action of thermal shock and intense intermittent iron.
Therefore, the requirements of trough lining refractory material should have the following characteristics:
(1) Trough lining stronger anti high temperature molten iron and slag corrosion and erosion ability of refractory materials.
(2) With anti high temperature performance and excellent wear resistance.
(3) The chemical erosion of stronger anti high temperature slag.
(4) Better thermal shock resistance, small changes in heavy firing.
(5) Against various oxidative ability stronger.
(6) Easy construction, convenient for disassembly and repair, does not produce harmful gases, is conducive to the Protect environment.
Xinmi Changxing refractory exporters introducing the construction method, in addition to the use of blast furnace spray paint, blast furnace ramming material, by using the method of vibration molding or casting molding trough. When using these two methods can not dismantle the trough residues lining, making full use of original trench lining, thereby reducing the consumption of refractory material, at the same time, to improve the working conditions of construction. That can prolong the service life of iron trough.

Steel Flow Initiator ,Refractory Material,Refractory Product,Refractory Castable,Castable Refractories,Flow Initiator

Steel Flow Initiator 

Steel flow initiator is a kind of ladle slid nozzle filler which is successfully developed by our company in recent years, results show that ladle castables success rate of automatic start casting can reach above 95 percent. There is no metallic inclusion in ingot surface, is a kind of ideal ladle slide nozzle filler. Steel flow initiator contains metal mixture whose weight is heavier and melting point is lower than molten steel. Before pouring we put it into upper nozzle, using it to burning and causing the molten steel within the upper nozzle will not be solidified, to achieve the purpose of automatic start casting and avoid the problem of ingot inclusions. 

Application of mullite materials in rotary kiln

       Mullite aluminum silicate formation at high temperature minerals, the magnetization roasting rotary kiln lower process temperature, process characteristics of resistance, corrosion resistance, thermal shock resistance, mullite SiC composite prefabricated brick with mullite materials and silicon carbide material composition and mullite SiC castable method of composite masonry, at the same time refractory materials at high temperature with different proportions, to improve the thermal stability of refractory materials, delaying the ring material erosion of refractories and destructive effect, slow ring phenomenon, obtains a good application effect.

      Masonry of refractory materials has also been a corresponding improvement. The composite precast slabs by anchor is welded and fixed on the kiln body, between two rows of brick layer with light castable and wear resistant pouring material filling, ensure the integrity, stability and thermal insulation refractory. In building process, in order to prevent the kiln rotary kiln in emphasis, built after four rows of prefabricated brick, turn to the top and then laying four lines. After the completion, in turn rotary masonry.

    Through the above method, to ease the interaction of refractory materials and materials, delaying ring phenomenon. And the use of masonry composite prefabricated brick and abrasion resistant castable refractory material to strengthen the strength, processing node ring for refractory material damage, repair cycle is short. Through the practice, refractory maintenance cycle from 2 to March was extended to 1 year, improve the rotary kiln operating rate, with significant economic benefits.

Tundish Slag Dam,Tundish Refractory,China Refractory,Metal Refractory,Refractory Material,Refractory Product

Tundish Slag Dam

The products are characterized by their high strength, good resistance to carrion and thermal shock and long service life. It can be effectively stabilization molten steel enter to mould, promote non-metallic inclusions in molten steel float, and improve the quality of steel. 

The causes and prevention methods of refractory brick cold burst

     Refractory brick meet rapid cold and hot, will burst, the reason is very simple, when the cold and hot temperature that burst due to thermal expansion and contraction, refractory brick burst including following several types.

1, refractory brick minerals quartz, tridymite, cristobalite composition, due to the temperature change and also accompanied by quartz crystal type conversion, volume change, so the refractorybrick thermal shock easily burst.

2, refractory brick as magnesia chrome brick, due to thermal expansion coefficient, when the thermal shock, prone to burst.

Methods of prevention of refractory brick burst:

1, using the insulating refractory brick, the insulating refractory brick has the function of heat insulation refractory brick inside, low and stable, is not easy to burst.

2 avoid rapid cold and hot, slow heating and cooling is effective in the prevention of refractory brick burst.

3, select refractory brick that heat coefficient is relatively high and toughness is good, can reduce the probability of burst.