Saturday, September 27, 2014

Application of mullite materials in rotary kiln



       Mullite aluminum silicate formation at high temperature minerals, the magnetization roasting rotary kiln lower process temperature, process characteristics of resistance, corrosion resistance, thermal shock resistance, mullite SiC composite prefabricated brick with mullite materials and silicon carbide material composition and mullite SiC castable method of composite masonry, at the same time refractory materials at high temperature with different proportions, to improve the thermal stability of refractory materials, delaying the ring material erosion of refractories and destructive effect, slow ring phenomenon, obtains a good application effect.

      Masonry of refractory materials has also been a corresponding improvement. The composite precast slabs by anchor is welded and fixed on the kiln body, between two rows of brick layer with light castable and wear resistant pouring material filling, ensure the integrity, stability and thermal insulation refractory. In building process, in order to prevent the kiln rotary kiln in emphasis, built after four rows of prefabricated brick, turn to the top and then laying four lines. After the completion, in turn rotary masonry.

    Through the above method, to ease the interaction of refractory materials and materials, delaying ring phenomenon. And the use of masonry composite prefabricated brick and abrasion resistant castable refractory material to strengthen the strength, processing node ring for refractory material damage, repair cycle is short. Through the practice, refractory maintenance cycle from 2 to March was extended to 1 year, improve the rotary kiln operating rate, with significant economic benefits.

Submerged Entry Nozzle,Sub Nozzle,Nozzle Refractory,Refractory Nozzle,Tundish Refractory,Ladle Refractory

Submerged Entry Nozzle

Based on functions, the submerged entry nozzles manufactured by our company are classified into plug-in type, hanging type and fast renewal type; and based on material quality, nozzles mainly classified into aluminum carbon, zirconium carbon and magnesia carbon. This product enjoys performances of purifying liquid steel, prevent liquid steel oxidation, with good liquid steel washing resistance and erosion resistance. 

Mullite Insulating Firebrick,Insulating Brick,Firebrick,FIre Brick,Refractory Brick,Refractory Firebrick

Mullite Insulating Firebrick

Light Weight Mullite Insulation Brick can be widely used as lining or insulation layers of various industrial furnaces and kilns in metallurgical industry, machine building industry, ceramic industry, chemical industry.

Tundish Slag Dam,Tundish Refractory,China Refractory,Metal Refractory,Refractory Material,Refractory Product

Tundish Slag Dam

The products are characterized by their high strength, good resistance to carrion and thermal shock and long service life. It can be effectively stabilization molten steel enter to mould, promote non-metallic inclusions in molten steel float, and improve the quality of steel. 

Wednesday, September 24, 2014

Silica Brick,Refractory Brick,Refractory Firebrick,Fire Brick,Silica Brick,High Alumina Brick

Silica Brick

Mainly used for coke oven, hot blast stove, acid steelmaking furnace and glass melting furnace. The products can be manufactured according to customers' different requirements. 

The causes and prevention methods of refractory brick cold burst



     Refractory brick meet rapid cold and hot, will burst, the reason is very simple, when the cold and hot temperature that burst due to thermal expansion and contraction, refractory brick burst including following several types.
1, refractory brick minerals quartz, tridymite, cristobalite composition, due to the temperature change and also accompanied by quartz crystal type conversion, volume change, so the refractorybrick thermal shock easily burst.
2, refractory brick as magnesia chrome brick, due to thermal expansion coefficient, when the thermal shock, prone to burst.
Methods of prevention of refractory brick burst:
1, using the insulating refractory brick, the insulating refractory brick has the function of heat insulation refractory brick inside, low and stable, is not easy to burst.
2 avoid rapid cold and hot, slow heating and cooling is effective in the prevention of refractory brick burst.
3, select refractory brick that heat coefficient is relatively high and toughness is good, can reduce the probability of burst.

Monday, September 22, 2014

Coatings for Tundish,Tundish Coating,Tundish Refractory,Refractory Material,Refractory Product,Refractory Mortar

Coatings for Tundish

Tundish coating of HN series is characterized by easy painting, no crack, erosion resistance, long service life and easy disassembly. Compared with using the insulation board, the tundish coating series can reduce nonmetallic inclusion in liquid steel, enhance cleanliness of liquid steel, improve steel property, reduce cost and increase performance.
Tundish coating HN-ZBTM4 is prepared specially for some types of steel with strict requirements on phosphorus content such as stainless steel, which compared with common tundish coating, can prevent phosphorus pollution of steel in tundish.

Submerged Entry Nozzle,Sub Nozzle,Nozzle Refractory,Refractory Nozzle,Refractory Product,Changxing Refractory

Submerged Entry Nozzle

Yilong SEN are isostatically pressed from alumina-graphite with zirconia inserts and magnesia seats as required. Argon channels are available too. These pieces are 100% X-ray tested for flaws and cracks prior to shipment. These SENs are engineered to provide maximum life at minimal cost.
 

Electric Furnace Gunning Mix ,Gunning Mix,Mix Powder,Refractory Material,Refractory Product,Refractory Castable

Electric furnace gunning mix

Electric furnace gunning mix with magnesia based and magnesia-calcium based material, binder and sintering agent, is characterized by high bonding strength, strong corrosion resistance and non-spalling. When hot repairing temperature is higher than 1000℃, hot repairing effect is good and adhesion rate is higher than 85%.

Refractory castable flowability



        We know that there is refractoriness refractory castable, but what is its fluidity is it? This point will we do not know, because a lot of people for refractorycastable fluidity is not particularly understand, so today let technicians Changxing new secret to tell you: the flow of knowledge refractory castable degree.
We all know that is not the same refractory castable construction, but only that they have the same fluidity, but there will be different refractory castable performance problems at the same fluidity of the situation, and these are associated with castable construction method, temperature and material used so inseparable bond, so it proved castable has a certain fluidity. But how do we find the fluidity of refractory castable and its determination it? Then we need to use the fluidity of the measurement equipment, and is a 760mm diameter table of jump. The trial of a high 127mm, catchy diameter 171mm, 254mm outlet diameter truncated cones placed in the center jump table, mixing the two layers tamping castable placed the barrel, then remove the cone to a beat rate of 15 times per second, so that the desktop castable expansion amount of the expanded diameter D (mm). The formula to calculate the degree of liquidity is: F1: F1 = (D-254) / 254 * 100%. After these processes is measured out refractory castable degree of liquidity.
Comprehensive above described, the fluidity of refractory castable what knowledge you have some understanding of it, if you want to consult more knowledge about refractory castable can consult us.

Monday, September 15, 2014

Details should understand when patching refractory brick



     Refractory brick most are used in the kiln, but for a long time are damaged, we need to replace it, and the change of refractory brick is not easy in the kiln, the need to pay attention to detail is very much, so today let technical personnel in Changing to tell you dig the refractory bricks need to understand knowledge.
    First, when we replace the refractory brick new needs to the refractory brick broken down, and then replaced with new, need to pay attention to in the refractory brick we had broken, to start from the weakest, then one brick at a time to take, but do not continuously down, when refractory brick with broken to the attention of the kiln body around have loose phenomenon, if have loose would stop or the brick back, when not loose and take, this is what we in the patch kiln refractory brick inside need to pay attention to details.
The second is when we place patching refractory brick alkaline, if the situation is not very good, we can consider replacing the whole site from tire, and so as to avoid distorting phenomenon appears in the repair time.
     The content of the, need to know the details of when patching refractory brick you have some understanding of it, if you want advice on refractory brick more knowledge can consult us

How is the castable development prospect



    For some want to do industry castable but very hesitant people, who are considering how is industry castable prospects, technical staff of Xinmi Changxing today to give you an answer.
    In fact, choose industry castable shows that you are still very eyes, because the development prospect of the castable is very broad, whether can use castable in what place, so it can be said is the choice of castable is not wrong; there is the prospect of castable is good but also because of their condition outstanding, first of all the first is the castable high-temperature considerable, so whatever is great in the iron and steel factory or in the furnace of the demand, and the use of many places, development benefit will be relatively good many; and then pouring material and long service life, unlike the ordinary refractory material, we did not take long for the index has declined step by step, to bring certain influence to our production and work efficiency, problems like this we can choose castable. But like the petrochemical industry are large enterprises to use castable, the future development has brought great benefits, so in general the development prospects of castables is very good.
    The content of the development prospects of castable maybe you have some understanding of it, if you want to ask more about castable knowledge can consult us freely.